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fdosaavedra/README.md

Hi, I'm Fernando Saavedra 👋

Typing SVG

LinkedIn Email GitHub

📍 Boston, MA  |  🎓 MSc Robotics & Autonomous Systems @ Boston University  |  🇨🇱 Mechanical Engineer, PUC Chile


🚀 About Me

I'm a mechanical engineer who likes building things that move, sense and survive the real world. My background combines precision mechanical design, simulation (CFD and FEA) and hardware integration, from an autonomous marine catamaran that competed internationally to a hydraulic rock splitter that cracked a concrete block on demo day.

I'm currently pursuing an MSc in Robotics and Autonomous Systems at Boston University (coursework: Applied Machine Learning, Medical Robotics), where I'm adding autonomy and learning-based methods to that mechanical foundation.

  • 🌊 Competed at RobotX 2024 (Sarasota, FL) with an autonomous catamaran: 5th of 15 international teams in Design Documentation and winner of the Gusto & Search Pattern Demonstration Award
  • 💨 +103% downstream wake velocity by optimizing a propeller guard with OpenFOAM
  • 🌡️ Cut sensor housing peak temperatures from 120 °C to 85 °C using thermal imaging and redesigned heat fins
  • 📄 First author of a fatigue crack propagation paper accepted at CIBIM 2026 (Cusco, Peru)
  • 🛠️ Currently building a 3D-printed FPV quadcopter from scratch

💻 Tech Stack

Robotics & Programming
Python ROS2 MATLAB C Betaflight

Simulation
ANSYS OpenFOAM ParaView

CAD & Manufacturing
Autodesk Inventor SolidWorks Fusion 360 3D Printing

Machine Learning & Tools
TensorFlow Jupyter LaTeX Google Apps Script


🛠️ Featured Projects

RobotX team

🌊 RobotX 2024: Autonomous Catamaran

Inventor · OpenFOAM · Thermal imaging · 3D printing
Modular sensor mast, sensor housings and propeller guard for Team Caleuche UC's autonomous surface vessel. +103% wake velocity, 120 → 85 °C housing temperatures.
🔗 Repository
Split concrete block

🪨 Hydraulic Rock Splitter

Inventor · FEA · Hydraulics · Manufacturing
Capstone project for the Municipality of Puente Alto: a hydraulic wedge system designed, simulated, machined and tested. It split a concrete block at the final demo.
🔗 Repository
ANSYS crack model

⚙️ Fatigue Crack Propagation in a 3D-Printed SS316L Gear

ANSYS Mechanical · SMART Crack Growth · LEFM
Numerical study of tooth-root crack growth under cyclic bending, compared with experimental fatigue data. First-author paper accepted at CIBIM 2026.
🔗 Repository
FPV quadcopter

🚁 3D-Printed FPV Quadcopter

Inventor · PETG printing · SpeedyBee F405 V4 · Betaflight
Custom frame designed over three iterations, solving prop clearance, battery mounting, stack cooling and cable routing. Motor tests and PID setup done, first flight coming soon.
🔗 Repository
Cylinder vortex shedding

💨 OpenFOAM CFD Simulations

OpenFOAM · ParaView
Backward-facing step, vortex shedding behind a cylinder and a thermal study of the RobotX sensor housings.
🔗 Repository
LCOH scenario chart

⚡ Green Hydrogen Cost Model (LCOH)

Python · Techno-economic analysis
Levelized cost of hydrogen from solar PV electrolysis in Atacama, Chile, with sensitivity analysis and a cost-reduction pathway. Based on my 2021 undergraduate research.
🔗 Repository

More projects

  • 🧠 PINN surrogate for Navier-Stokes: physics-informed neural network trained on OpenFOAM data (DeepXDE, TensorFlow)
  • 🚌 Electric air compressor for an electric bus: 2-stage, 4-piston boxer compressor reaching 12.95 bar (target 10 bar) and 320 L/min FAD. I led the CAD (Inventor) and structural FEA (ANSYS). Repository coming soon.

💼 Experience

Operations Engineer · EOX · Santiago, Chile · May 2026 to Jul 2026
Automated supply chain and data workflows with Google Apps Script, cleaned data for 1,500+ SKUs and led a USD 40,000 sourcing initiative with 20+ suppliers in China.

Engineering Intern, Towage Department · CPT Empresas Marítimas · Jan 2025 to Mar 2025
Migrated a maintenance management system covering 45+ tugboats, reviewed maintenance plans for CAT 3500 and Cummins KTA engines, and wrote 10+ system-check procedures.

Mechanical Team Member · Caleuche UC RobotX · Jul 2023 to Dec 2024
Mechanical design, CFD and thermal management for an autonomous marine catamaran. See the project repository.


📚 Education

Institution Degree Date
Boston University MSc, Robotics and Autonomous Systems Expected Dec 2027
Pontificia Universidad Católica de Chile B.Sc., Industrial Civil Engineering, Mechanical Engineering specialization Dec 2025
Pontificia Universidad Católica de Chile B.Sc., Mechanical Engineering Dec 2024

Teaching & leadership: TA for Fluid Mechanics and Manufacturing Processes · Coordinator of a 20-person instructor team (UC Pre-University Program) · Orientation leader for 900+ first-year engineering students


📄 Research

  • Saavedra P., F., Ramos-Grez, J., Alvear, B., & Marian, M. Fatigue crack propagation under cyclic bending in a 3D-printed SS316L gear: experimentation and numerical simulation. XVII Iberoamerican Congress of Mechanical Engineering (CIBIM 2026), Cusco, Peru. Abstract
  • Saavedra, F., & Pérez de Arce, M. Reducing green hydrogen costs through solar PV electrolysis in Chile. PUC Undergraduate Research Program (IPre), 2021. Code & report

🎯 Current Focus

fernando = {
    "location": "Boston, MA",
    "studying": "MSc Robotics & Autonomous Systems @ Boston University",
    "building": ["FPV quadcopter (first flight soon)", "Computer vision project"],
    "interests": ["Autonomous vehicles", "Marine robotics", "Medical robotics", "Simulation-driven design"],
    "looking_for": "Robotics, mechanical design and simulation opportunities",
    "languages": ["Spanish (native)", "English (fluent, IELTS 8/9)"],
}

📫 Let's Connect

LinkedIn Email

Profile views

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  1. fpv-quadcopter-build fpv-quadcopter-build Public

    Custom 3D-printed FPV quadcopter: Inventor, PETG, SpeedyBee F405 V4, Betaflight

  2. gear-fatigue-crack-propagation gear-fatigue-crack-propagation Public

    FEM study of fatigue crack growth in a 3D-printed SS316L gear (CIBIM 2026)

  3. green-hydrogen-lcoh green-hydrogen-lcoh Public

    Python model of the levelized cost of green hydrogen from solar PV electrolysis in Chile

    Python

  4. hydraulic-rock-splitter hydraulic-rock-splitter Public

    Capstone: hydraulic wedge system for rock mass removal, from design and FEA to a working prototype

  5. openfoam-cfd-simulations openfoam-cfd-simulations Public

    OpenFOAM cases: backward-facing step, vortex shedding and a sensor housing thermal study

  6. robotx-caleuche-mechanical robotx-caleuche-mechanical Public

    Mechanical design, CFD and thermal management for an autonomous catamaran at RobotX 2024